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Sintered stone, including the popular brand Dekton®, is an innovative engineered material known for its incredible durability, versatility, and sleek appearance. Created through a process that mimics the natural formation of stone, sintered stone is resistant to scratches, stains, and heat, making it a perfect option for countertops, backsplashes, and other high-traffic areas.
This article outlines the essential requirements for cutting sintered stone and how Park Industries® can optimize your fabrication process.
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Essential Requirements for Cutting Sintered Stone
Sintered stone is a tough material, requiring a high-performance diamond blade designed to handle its density and hardness. These blades ensure precise, chip-free cuts, preserving the stone’s sleek, modern appearance.
A water-cooled system is essential when cutting sintered stone to manage the heat generated during the process and to control silica dust, ensuring a safe work environment in accordance with OSHA guidelines.
Advanced tools, like CNC machines from Park Industries®, are ideal for sintered stone, providing consistent results with minimal material waste and improved production speed, particularly in high-volume fabrication shops.
How to Cut sintered Stone with a handheld saw
When cutting sintered stone manually, careful preparation and attention to detail are critical. Begin by marking your cut lines with a grease pencil or chalk to ensure that the cuts are accurate throughout the process.
Clamp the slab securely to prevent movement, and use a handheld saw fitted with a diamond blade designed for cutting tough materials like sintered stone. Start with a shallow scoring cut along the marked line to create a guide, which will keep the blade aligned during deeper cuts.
Since sintered stone generates significant heat, be sure to use water continuously to cool the blade and control dust. Perform the cuts gradually, making shallow passes at first and increasing depth with each subsequent pass. With the proper tools and technique, you can achieve smooth, precise cuts that reveal the stunning qualities of sintered stone.
Mitering Sintered Stone
Mitering sintered stone, can be challenging due to its dense, heat-resistant nature. To achieve clean, accurate mitered edges, you’ll need to use a high-performance diamond blade and employ a slow, steady cutting technique. A CNC saw or sawjet, with automatic height and pressure adjustments, can help reduce the risk of chipping and ensure a seamless finish.
Sintered Stone Cutting Solutions with park
When precision, speed, and efficiency are critical, Park Industries® offers industry-leading equipment designed specifically for fabricators working with sintered stone. Here’s how our machines can elevate your shop’s capabilities:
JAVELIN™ CNC SawJet
The JAVELIN™ CNC Sawjet delivers the perfect balance of power and precision. Utilizing a diamond blade and integrated waterjet, the JAVELIN is built for high-accuracy cutting, whether you’re executing straight cuts or intricate designs in sintered stone. The JAVELIN’s waterjet minimizes material waste and reduces the need for secondary finishing, maximizing efficiency.
What truly sets the JAVELIN apart is its impressive speed and accuracy, making it ideal for both high-production and custom work. Its compact footprint and configurable design allow it to integrate seamlessly into any shop layout. Additionally, the JAVELIN’s accessible table design, with access on all three sides, further boosts efficiency by simplifying material handling. With optimized waterjet technology, fabricators can tackle sintered stone projects with precision, speed, and maximized slab yield.
SABERjet™ XP CNC SawJet
Power up your production with the SABERjet™ XP CNC Sawjet, which boasts an industry-leading 27 hp arbor motor and versatile 5-axis waterjet capabilities. Combining the efficiency of a diamond blade with advanced cutting technology, the SABERjet XP excels at delivering precise straight cuts and detailed mitering with ease.
Whether you’re handling simple or complex designs, this machine adapts to your shop’s needs, improving both productivity and precision.
VOYAGER™ XP CNC Saw
Voyage into digital fabrication with the VOYAGER™ XP CNC Saw. The VOYAGER XP CNC Saw offers full automation for large-for a variety of cuts, including straight, miter, tightcut, and even profiles. With the flexibility to run in both manual and automatic modes, it adapts to any cutting task with ease. The VOYAGER XP also features an auxiliary spindle, expanding its capabilities to include tasks like drilling faucet holes, cutting sinks, using a leatherhead, or even engraving, making it an incredibly flexible tool for diverse fabrication needs.
Its advanced controls ensure high-precision cuts, reducing the need for post-processing, which results in increased production efficiency and minimized material waste.
YUKON® II bridge Saw
Rely on the YUKON® II Bridge Saw to boost your output with speed, reliability, and accuracy. Built for straightforward operation and unmatched dependability, this bridge saw is ideal for meeting high production demands without compromising precision.
With the YUKON II, fabricators can achieve precise cuts on large slabs, optimizing both speed and consistency. Its robust design and user-friendly controls make it a solution for fabricators seeking efficiency and durability in their stone-cutting process.
Why Choose Park?
Park Industries® has served the stone industry since 1953. With our focus on precision, performance, and peace of mind, you can know that each piece of equipment we sell will meet your needs. We believe that the best equipment should come with unparalleled support, so you can focus on what you do best — fabricating high-quality stone products.
Contact us today and equip your shop with proven and profitable solutions, backed by the industry’s best customer support.
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Explore additional resources on cutting other materials with the right tools and techniques:
